The use of composite materials in aviation is increasing at a dramatic rate. These proven ultra-high performance materials are rapidly replacing traditional materials on aircraft ranging from high speed military aircraft to commercial airliners. Composies are becomming the standard aviation material due to their high strength, light weight and adaptability to manufacturing.
CES Hands On Training
Offers a Training Mechanism to facilitate a transition from traditional materials to the use of composites.
Programs ensure that critical maintenance personnel achieve aminimum level of expertise.
Equipment and materials are portable. If you have basic shop facilities, we can provide in-house training.
All of our instructors are A&Ps with many years of composite repair experience.
Introduction to Composites: Materials, Matrix, Uses, History, Types of Structures- Laminates, Sandwich Construction.
Safety: Materials Handling and Storage, Personal Safety, Aircraft Safety, Shop Equipment Layout.
Materials for a Repair: Vacuum Bagging Materials, Adhesives, Resins, Fabrics and Prepregs, Tools and Equipment.
Curing Systems: Room Temp Cure, Heat Lamps, Ovens, Heat Guns, Heat Blankets, Hot Bonding Equipment, Vacuum Systems
Cutting Tools: Uncured Fabrics, Cured Fabrics, Drilling , Grinding, Sanding
Damage Assesment, Inspection: Coin Tap, Visual, Dye Penetrant, Ultra Sound, Hardness Testers
Types of Damage: Classes of Damage, SRMs, Lightning Strikes and Prevention.
Repair Procedures: Material Preparation, Damage Removal, Water Break Test, Lay-Up Materials, Ply and Ribbon Orientation, Preparation for Cure, Vacuum Bagging, Curing, Step Curing, Ramp and Soak Curing, Times and Temperatures, Inspection of Cured Repair.
Student Projects: Hand Lay Up, Raw Fabrics and Prepregs, Step Cut and Scarf Sanding, Vacuum Bagging, Curing, Testing, Drilling.